Process & Facilities

TOOL DESIGNING





SIMULATION

Casting simulation is done using “Any Castings” Design engineers team prepares Simulation Software for optimum gating design

3D MODELING OF TOOL

3D models based on simulation to ensure manufacturing of sound castings results for machining of Tools/Dies

Foundry






MOBILE DEGASSING

Foundry equipped with Mobile Degassing unit for perfect degassing of molten metal to get sound castings.

POWER PACKS

Dies operated with power pack with automation to achieve quality & quantity with consistency.



Heat Treatment



Heat treatment and Ageing is done to achieve desired mechanical properties in castings, state-of-the art bottom quenching furnace ensures 100% quality of heat treatment by quenching jobs in less than 30 seconds time. total 4 furnaces and 2 aging ovens to meet any quantity requirements.

 

Graphs are plotted online for the heat treatment process with memory backup.

SURFACE TREATMENT


We have complete range of surface treatment processes


SHOT BLASTING

Shot blasting is done using SS shots to give castings uniform 
matt finish.

VIBRO FINISHING

Vibro finishing is done using porcelain/plastic media to remove burrs, sharp edges and provide smooth finish to castings

MACHINE SETUP


VMC AND CNC lathes provides strength to supply parts of any criticality with consistency

TESTING


CHEMICAL ANALYSIS

Online alloy compositon is checked on Spectro meter(Spectro - Germany). Alloy inspection is 100% controlled.

MECHANICAL TESTING

Mechanical properties are checked on UTM with test bars poured ensuring customer requirements.

DENSO METER

Onine Density Index is checked on Denso meter for cross checking quality of melt

VACUUM PRESSURE TEST

Removal of Hedrogen from molten metal is checked online with samples taken on Vacum pressure test machine.

LEAK TESTING

PRESSURE AND PNEUMATIC

Hydraulic teting is done to check castings strength as per customer specifications


HELIUM LEAK TESTING

Best in the world pfieffer make Helium leak testing machine installed in 2017 for supplying helium leak tight parts.



QUALITY ROOMS



Inspection rooms with controlled temperature enables to measure dimensions accurately without interference of external atmosphere.

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